AI Particle Imager |  LEADquid 10 Series AI Particle Imager |  LEADquid 10 Series

AI Particle Imager | LEADquid 10 Series

10nm AI Particle Imager (Imager C10)

Micro- and Nanoparticle Visualization and Analysis

Overcoming the limitations of conventional detection technologies, with particle detection capabilities down to 10 nm across a 10–500 nm size range, providing visual particle images and quantitative analysis data.

Compatibility with Critical Process Chemicals

Supports particle analysis in various process chemicals, including strong acids, strong oxidizing agents (such as H₂SO₄ and H₂O₂), etchants, and TMAH at specified concentrations. Enables monitoring of microcontamination changes to improve process stability.

AI-Powered Particle Recognition and Classification

Utilizes AI-based image analysis to identify four major microcontamination categories: Solid, Soft, Aggregation, and Bubble. Enables rapid identification of particle abnormalities and potential contamination sources.

Exclusively Designed Quartz Flow Cell

Features an exclusively designed quartz flow cell with excellent chemical resistance and high optical transmittance, enhancing image acquisition quality and long-term system stability.

AI-Powered Recognition: From Particle Counting to Contamination Characterization

AI-powered particle recognition goes beyond the limitations of conventional particle counting by automatically identifying four categories based on particle morphology: Solid Particle, Soft Particle, Aggregation, and Bubble.

Through AI-driven classification, statistical analysis, and visualization, engineers gain deeper insights into contamination composition and abnormal variations, enabling more informed process quality assessments.

  • From Counting to Identification: Go beyond particle counts to distinguish different particle types.
  • From Images to Data: Transform particle morphology into quantifiable and comparable AI classification results.
  • From Detection to Decision-Making: Help engineers analyze contamination characteristics and abnormal changes for better process quality assessment.

Particle Identification

Particles / Aggregates / Bubbles

Comparative Analysis

Particle Size and Contamination Composition

Quality Assessment

Liquid Quality

 

 

 

Imager C10 Applications in Key Semiconductor Processes

 

Stable Process Quality Starts with Liquid Quality Management

The Imager C10 is designed to meet the stringent cleanliness requirements of advanced semiconductor manufacturing. With liquid particle detection capabilities down to 10 nm, it supports the analysis of liquid materials used in critical processes, including wafer cleaning, lithography, etching, and post-etch cleaning. It helps engineers identify and monitor microcontamination risks in process chemicals and cleaning solutions.

By integrating AI-powered image recognition with particle morphology classification, the Imager C10 transforms particle size, count, and contamination characteristics into quantifiable analytical data. This improves abnormality detection and analysis efficiency while reducing the workload associated with inspection and quality management.

The system also supports chemical quality monitoring and material usage decisions, helping minimize unnecessary material consumption, improve process stability, and optimize resource efficiency.

 

AI Particle Classification: Identification of Four Key Liquid Particle Types

Beyond Particle Size: Visualizing the True Nature of Contamination

 

Solid (Solid Particles)

Analyzes the size and morphological characteristics of solid particles.

Soft (Soft / Translucent Particles)

Visualizes abnormal particle morphologies, including gel-like and translucent particles.

Aggregation (Particle Aggregates)

Identifies structures formed by clustered particles to support particle aggregation analysis.

Bubble

Distinguishes bubbles from solid particles through image-based analysis, reducing the risk of false identification of abnormal signals.

 

 

Basic Specs

 

Model
Imager C10
Applicable Material Chemical
Particle Size Range
0.01μm-0.5μm
Viscosity (Recommended) <20 cP
pH Value 1-13
Detectable Material DME(CH₃OCH₃)、BDO(C₄H₁₀O₂)、Mixed Organic Acids、IPA、H₂O₂、NH₃
Type Offline / Online
AI Classification Types Solid Particle, Soft Particle, Aggregation, Bubble
Communication Interface USB 3.2
Types of Measurement Data
Counts / Length / Roundness / Particle Size Distribution (PSD) Chart / Particle Images
Overall Dimensions
800L x 657W x 666H mm (±5mm)
Weight
55 kg (±2kg)

 

 

Imager C10 FAQ

 

🔵 How small of a liquid particle can the Imager C10 detect?

The Imager C10 has a specified particle size detection range of 10–500 nm (0.01–0.5 μm), enabling nanoscale particle analysis in semiconductor process chemicals. Actual measurement performance depends on sample conditions.

🔵 What types of particles can the Imager C10 identify?

The system integrates AI-powered image analysis to classify particles into four categories: Solid Particle, Soft Particle, Aggregation, and Bubble. This helps engineers analyze particle morphology and contamination characteristics.

🔵 What types of chemicals are compatible with the Imager C10?

The Imager C10 is suitable for process chemicals with confirmed compatibility, including IPA, H₂O₂, ammonia solutions, and certain organic acids. Chemical concentration, temperature, and material compatibility must be evaluated for each application.

🔵 How does the Imager C10 differ from traditional liquid particle counters?

Traditional liquid particle counters primarily provide particle count and size information. The Imager C10 goes further by combining particle imaging with AI-powered morphology classification, helping engineers distinguish different contamination characteristics. Actual performance differences depend on the measurement technology and sample conditions.

🔵 Can the Imager C10 be used for online process monitoring?

The Imager C10 is available in both Offline and Online measurement configurations. Implementation methods, sampling configurations, and system integration requirements should be evaluated by the FlowVIEW technical team based on specific process conditions.

AI Particle Imager |  LEADquid 10 Series